Re: 3D printed fiberglass covered wings taking in water
Posted: Thu Jan 07, 2021 3:20 pm
i have printed many joint for vacuum and they were always air proof.direnc wrote: ↑Thu Jan 07, 2021 11:47 amI already used cubic infill, but that's probably not enough to make it waterproof. As for extrusion width, with a 0.4mm nozzle I sometimes go up to .6mm wide extrusions. Maybe it leaks at the seams. I do not remember what kind of seam placement I picked.fluidity wrote: ↑Thu Jan 07, 2021 10:15 amCubic infill. It forms closed pockets. You can't print with big layer height though, the infil walls slope at about 45 degrees. Also, change your extrusion width from % to absolute, say you have a 0.4mm nozzle, set the extrusion path to 0.45mm. This will lay down wider tracks that seal better over the layer underneath.
i suggest you following:
- use Petg (for example pla is never air proof)
- use a bigger nozzle diameter it lets you thicker layers therefore less probability of having leakage (but you shall avoid to small printing angle)
- use a wider contour 3 4 time the nozzle diameter (for example nozzle 0.8mm 2.4 3.2mm contour). the perimeter being produced without interruptions should be always air proof.
- try higher printing temperature to let layer attach better each other
-modify design and avoi trailing edge be like a cusp.
assure that it finish like a segment or a fillet with thickness at least 3 4 time the nozzle
- to be air proof the infill does not play any role. the outer skin shall be waterproof. to definetly understand if the problem is the 3d print just print it again with an open infill and do a water leak test : put the wing underpressure under water and you will see bubble by leaking